ZBQF Fully Automatic Stripping Roll Die Cutting Machine

ZBQF Fully Automatic Stripping Roll Die Cutting Machine

ZBQF Fully Automatic Stripping Roll Die Cutting Machine is widely used in paper packaging field, such as paper cup and paper plate and so on. It adopts micro-computer, human-computer control interface, servo positioning, alternating current frequency converter, automatic counting, manual pneumatic lock plate, photoelectric correcting deviation system, electromagnetic cluth, centralized oil lubrication, overload protection and distinctive gearing which can gurantee smooth operations of returning paper and feeding paper, precise positioning and oderly withdrawing. All the key parts and controls of the machine are imported. Such installation can realize the machine in steady pressure, precise positioning, smooth moving, saftey and reliability.

 

Model

ZBQF970x550(640)

ZBQF1080x640

Max Cutting Area

950mmx520mm (610mm)

1050mmx610mm

Cutting Precision

0.20mm

0.20mm

Paper Gram Weight  

120-400g/㎡

120-400g/㎡

Production Capacity

100-180 times/min

100-180 times/min

Air Pressure Requirement

0.6Mpa

0.6Mpa

Air Pressure Consumption

0.25m³/min

0.25m³/min

Max Cutting Pressure

150 T / 280 T

280 T

Max Roller Diameter

1600mm

1600mm

Total Power

20KW

22KW

Stripping Precision

99%

99%

Height of stacking 

18-25mm

18-25mm

Suitable Paper Width

Max 950mm. Min 500mm

Max 1050mm. Min 500mm

Total Weight

8T

10T

Dimension

8000x2500x2000mm

10000x2500x2000mm

 

Main structure

1.Worm Gear Structure: Perfect worm wheel and worm transmission system ensures the powerful and steady pressure and makes the cutting accurately while the machine runs with high speed, has features of low noise, smooth running and high cutting pressure

Main base frame, moving frame and top frame are all adopts high strength Ductile Cast Iron QT500-7, which has features of high tensile strength, anti-deformation and anti-fatigable.

zbqf fully automatic stripping roll die cutting machine 2

2.Lubri cation System:  Adopts forced lubrication system to ensure main driving oil supply regularly and reduce friction and prolong the machine life, machine will shut down for protection if oil pressure is low. The oil circuit adds a filter to clear the oil and a flow switch to monitor lacking oil. 

zbqf fully automatic stripping roll die cutting machine 3

3. The die-cutting force is provided by a 7.5KW inverter motor driver. It is not only power-saving, but also can realize the stepless speed adjustment, especially when coordinate with the extra large flywheel, which make the die-cutting force strong and steady, and the electricity can be further reduced.
Pneumatic clutch brake: through adjust the air pressure to control the driving torque, low noise and high brake performance. The machine will shut down automatically if overload happened, response sensitive and fast.

zbqf fully automatic stripping roll die cutting machine 4

4. Electrical control pressure: accurate and fast to achieve die-cutting pressure adjustment, The pressure is automatic adjusted through the motor to control the four feet by HMI.It is very convenient and accurate.

zbqf fully automatic stripping roll die cutting machine 5

5. It can die-cut according to the printed words and figures or simply die-cut without them. The coordination between stepping motor and photoelectric eye which can identify colors assures the perfectly fit of the die-cutting position and figures. Simply set the feed length through the micro-computer controller to die-cut the products without words and figures.

zbqf fully automatic stripping roll die cutting machine 6

6. Electrical cabinet

zbqf fully automatic stripping roll die cutting machine 7

Motor: Frequency converter controls the main motor, with features of low energy and high efficiency. 
PLC and HMI: screen display the running data and status, all of the parameter can be set through the screen. 
Electrical control system: adopts micro computer control, encoder angle detect and control, photoelectric chase and detect, achieving from paper feeding, convey, die-cutting and delivering process automatic control and detect. 
Security devices: machine alarming when failure happens, and automatic shut down for protection.

7. Correction Unit: This device is controlled by Motor, which can fix and adjust the paper in a correct position. (left o right)

zbqf fully automatic stripping roll die cutting machine 8

8. Die cutting department adopts pneumatic lock version of the device to avoid come off from the machine.
Die cutting plate: 65Mn steel plate heating treatment, high hardness and flatness.
Die cutting knife plate and plate frame can be take out so that it can save plate-changing time.

zbqf fully automatic stripping roll die cutting machine 9

9. Paper blocked alarm: the alarm system makes the machine stop when paper feeding blocked.

zbqf fully automatic stripping roll die cutting machine 10

10. Feeding Unit: Adopts chain type pneumatic roller unwind, tension controls unwind speed, and that’s hydraumatic, it could support at least 1.5T. Max roll paper diameter 1.6m.

zbqf fully automatic stripping roll die cutting machine 11

11. Load material: Electric roll material loading, which is easy and fast. The two rubber covered rollers are controlled by Traction Motor, so it’s very easy to make paper go forward automatically.

zbqf fully automatic stripping roll die cutting machine 12

12. Automatically fold and flatten the cornering materials at the paper core. It realized the multistage adjustment of the folding degree. No matter how bent the product is, it can be flatten or refolded towards other directions.

zbqf fully automatic stripping roll die cutting machine 13

13. Feed material: the photoelectric eye tracking system assures the synchronization of material feeding and die-cutting speed.

zbqf fully automatic stripping roll die cutting machine 14

14. the die cutting and delivery sections of the machine must be very straight forward, the stripping section is controlled by servo motors and it is found to have reciprocating motion which can sychronizes the roll die cutting machine speed. And the stripping section could be adjustable by manual, the suitable width is between 500-910mm. The pressure of punching reaches 2 tones.

zbqf fully automatic stripping roll die cutting machine 15

15. After stripping, the wastage will be taken down and put into the wastebasket automatically, then the paper cup fans will be collected orderly.  It reduces much expenses of labor but improve the efficiency. 

zbqf fully automatic stripping roll die cutting machine 16

Option. Feeding Unit: Adopts and hydraumatic shaftless, it could support 3’’, 6’’, 8’’, 12’’. Max roll paper diameter 1.6m. 

zbqf fully automatic stripping roll die cutting machine 17

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